3352=217 TimeCutter ® Z with Side Discharge Mower Model No. 74325mSerial No. 250000001 and Up Operator's Manual Register your product at www.Toro.com Original instructions (EN). Testing the Safety Interlock System. The location of the model and serial numbers on the product. Contact us at www,Toro,com © 2004 by The Toro Company 8111 Lyndale Avenue South All Rights Reserved Printed in the USA Bloomington, MN.
Safe Operating Practices The following instructions are from ANSI standard B71.1-2003. This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions avoid serious injury or death. General Operation m 7865 Read, understand, and follow all instructions in the Figure operator's. Always wear eye protection when operating mower. Do not mow near drop-offs, ditches, steep banks or ® water.
Wheels dropping over edges can cause rollovers, Data indicates that operators, age 60 years and above, ® which may result in serious injury, death or drowning. Are involved in a large percentage of riding. Never remove the gas cap or add fuel when the engine ® is running. Allow the engine to cool before refueling. Do not smoke.
Toro Riding Mower Safety Never refuel the machine indoors. The following list contains safety information specific. Slope Chart ALIGN THIS EDGE WITH A VERTICAL SURFACE REE, BUiLDiNG, FENCEPOST, POLE ETC.). Safety and instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
68=3660 105-70 108=23 106-2224 Throttle Power take-off (PTO) Choke Headlights Fast. 106=8743 Height of cut ® 108=6109 To push the machine, move bypass levers forward and then out to lock them into position ji.Battery Symbols Some or all of these symbols are on your battery. Explosion hazard Keep bystanders a safe No fire, open flames, distance. Gasoline and Oil Recommended Gasoline Use UNLEADED Regular Gasoline suitable for automotive use (87 pump octane minimum).
Leaded regular gasoline Gasoline is harmful or fatal if swallowed. May be used if unleaded regular is not available.
Long-term exposure to vapors can cause serious injury. Controls peration Become familiar with all of the controls (Fig. 3 and 4) Note: Determine the left and right sides of the machine before you start the engine and operate the machine. From the normal operating position.Think Safety First Please carefully read all of the safety instructions decals in the safety section, l.
Owner's manuals: -(2008) - (2010) - (2009) - (2011) -(for 78345 Classic Garden Tractor) -Setup instructions: - Parts lists: -(2011) - (2012) -(Rev A) - (Rev B) -(S/N 314200001 - 314999999) -Service manuals: -(Aug 2017) -Service bulletins: - Customer service bulletins: -Dealer advisory bulletins: - If the mower you have isn't listed here, check the website. You can find owner's manuals, parts lists, and service bulletins there. (In order to search for a manual on the Toro site, you'll need to know both your model number and serial number.).
This Toro TimeCutter SS4235 features a 42' cutting deck with 4' deep, top discharge design and convenient washout port. It's powered by a 22 hp 725cc Kohler® V-Twin engine. The Smart Speed® control system gives you greater control of speed and maneuverability. Shift to Mow & Go™ for a higher speed range to cut large, open areas quickly or to drive from one end of your yard to the other.
Shift to Trim & Tow™ for a slower speed range with more precise control for trimming around delicate areas or for properly pulling attachments. Twin Bagger Pick up lawn clippings, leaves, and debris quickly with our Twin Bagger. Our twin baggers have a 6.5 bushel (8 cubic feet) capacity.
. R e s i d e n t i a l P r o d u c t s S E R V I C E MA N U A L T i me C u t t e r S W/ S WX.
(BLN 52441) and the Hydro-Gear ZT-2100/ZT2200 EZT service manual (492-4778). For information specific to the engines used on this unit, refer to the appropriate engine manufacturer’s service and repair instructions. Toro TimeCutter® SW and Toro TimeCutter® SWX are covered in this manual. The manual may also be specified for use on later model products. TABLE OF CONTENTS THIS PAGE INTENTIONALLY LEFT BLANK. Toro Service Manual TimeCutter SS/MX/ZS TOC-6. Pod / Fender Support Removal (SWX Shown).
3-15 Pod / Fender Support Installation. 3-15 Rear Bumper Service.3-16 Rear Bumper Removal.3-16 Rear Bumper Installation.3-16 Upper Deck Lift Service.3-17 Toro Service Manual TimeCutter SS/MX/ZS TOC-1. Engine Replacement.4-1 PTO Clutch & Clutch Stop Mounting (All Models).4-1 Chassis Identification.4-1 Engine Mounting - Toro Engine.4-2 Engine Mounting - Kohler Eingle Cylinder Engine.4-3 Engine Mounting - Kawasaki Twin Cylinder.4-4 Engine Mounting - Kohler Twin Cylinder.4-5 Engine Removal.4-6. 42 Inch Fabricated Deck - Adjusting the Front-to-Rear Blade Slope.6-32 50 Inch Fabricated Deck Leveling.6-33 50 Inch Fabricated Deck Side-to-Side Leveling.6-33 50 Inch Fabricated Deck Adjusting the Front-to-Rear Blade Slope.6-34 Toro Service Manual TimeCutter SS/MX/ZS TOC-3. PTO Clutch Continuity to Ground Check.7-15 Measuring Clutch Current Draw.7-15 PTO Clutch Electrical Specifications.7-15 PTO Circuit & Operation.7-16 PTO Circuit Schematic.7-17 PTO Clutch Replacement.7-18 PTO Clutch Removal.7-18 Toro Service Manual TimeCutter SS/MX/ZS TOC-4. TimeCutter SS, MX & ZS Chassis Wire Harness 1 of 3.7-21 TimeCutter SS, MX & ZS Chassis Wire Harness 2 of 3.7-22 TimeCutter SS, MX & ZS Chassis Wire Harness 3 of 3.7-23 Toro Service Manual TimeCutter SS/MX/ZS. Operator’s your safety.
Failure to comply with the manuals are available online through your Toro parts instruction may result in personal injury source or: or even death. SAFETY INFORMATION THIS PAGE INTENTIONALLY LEFT BLANK. Toro TimeCutter SW/SWX Service Manual. 46.1” (117cm) Deck 55” (139.7cm) Deck deflector up deflector up deflector up Wheel Base 50.5” (128.3cm) 50.5” (128.3cm) 50.5” (128.3cm) Overall Length 78.9” (200cm) 78.9” (200cm) 78.9” (200cm) Height 45.4” (115.3cm) 45.4” (115.3cm) 45.4” (115.3cm) Toro TimeCutter SW/SWX Service Manual.
46.3” (117.6cm) Deck 53.6” (136.1cm) Deck deflector up deflector up deflector up Wheel Base 50.5” (128.3cm) 50.5” (128.3cm) 50.5” (128.3cm) Overall Length 78.9” (200cm) 78.9” (200cm) 78.9” (200cm) Height 45.9” (116.3cm) 45.4” (115.3cm) 45.9” (116.3cm) Toro TimeCutter SW/SWX Service Manual. Engine Specifications Model # Model Engine Information 74780 SW3200 Toro, Single Cylinder, 16 hp, High Idle: 3400 - 3450 RPM 74781 SW3200 Toro, Single Cylinder, 16 hp, High Idle: 3400 - 3450 RPM 74784 SW4200 Toro, Twin Cylinder, 24.5 hp, High Idle: 3300 + 100 RPM. The transaxle is factory filled and does not require regular oil changes. Checking the Hydraulic Oil Level Fig. 002 PICT-1001a A. Top of fill port C.
0.75”-1.50” (19-38mm) depth B. Oil level at 50°-100° F (10°-38° C) D. Fill port Toro TimeCutter SW/SWX Service Manual. Hydro-Gear ZT-2800 Hydrostatic Transaxles Fig. 003 PICT-1002 Lubrication Toro HYPR-OIL 500 or 20w50 Engine Oil Oil Capacity ZT-2800 77.23 fl.
(2284ml) each Oil Level Check Check expansion reservoir and if necessary add the specified oil to the FULL COLD line. Fastener Identification Recommended fastener torque values are listed in the following tables.
For critical applications, as determined by Toro, either the recommended torque or a torque that is unique to the application is clearly identified and specified in the service manual. Note: Torque values may have to be reduced when installing fasteners into threaded aluminum or brass.
The specific torque value should be determined based on the fastener size, the aluminum or base material strength, length of thread engagement, etc. Toro TimeCutter SW/SWX Service Manual. Note: Torque values may have to be reduced when installing fasteners into threaded aluminum or brass. The specific torque value should be determined based on the fastener size, the aluminum or base material strength, length of thread engagement, etc.
Toro TimeCutter SW/SWX Service Manual. 200 ± 100 in-lb torque values. All torque values are based on non- lubricated fasteners. Conversion Factors in-lb X 11.2985 = N-cm N-cm X - 0.08851 = in-lb ft-lb X 1.3558 = N-m N-cm X 0.73776 = ft-lb Toro TimeCutter SW/SWX Service Manual.
0.9375 23.812 29/64 0.453125 11.509 61/64 0.953125 24.209 15/32 0.46875 11.906 31/32 0.96875 24.606 31/64 0.484375 12.303 63/64 0.984375 25.003 0.5000 12.700 1.000 25.400 1 mm = 0.03937 in. = 0.0254 mm 2-10 Toro TimeCutter SW/SWX Service Manual. Pressure 1.356 Foot-pounds Newton-Meters Foot-pounds Kilogram-Meters Work 0.1383 Inch-pounds Kilogram-Centimeters 1.152144 Quarts Liters 0.9463 Liquid Volume Gallons Liters 3.785 Gallons/Minute Liters/Minute 3.785 Liquid Flows Fahrenheit Celsius 1. Subtract 32° Temperature 2.
Multiply by 5/9 Toro TimeCutter SW/SWX Service Manual 2-11. SPECIFICATIONS THIS PAGE INTENTIONALLY LEFT BLANK. 2-12 Toro TimeCutter SW/SWX Service Manual. A grease fitting is located on each of the front wheel hubs.
The front wheel hubs should be greased every 25 hrs. 005 PICT-1034 Fig. 006 PICT-1035 Toro TimeCutter SW/SWX Service Manual. Safely lower unit and verify proper function. Using an appropriate punch, tap out and remove the (Fig.
007) LOWER bearings from the front axle (C). Properly clean and inspect the front axle bearing area. 007 PICT-1036 Toro TimeCutter SW/SWX Service Manual. Lubricate bushings / spanner through grease fitting 5. Properly clean and inspect the front wheel hub area. 2018 grand voyager manual 2003. 2 general-purpose lithium base grease.
Safely lower unit and verify proper function. 008 PICT-1037 Toro TimeCutter SW/SWX Service Manual. Note: The RH control lever and deck lift lever must 4.
Verify choke cable, throttle cable and wiring are pass through the RH fender during removal properly routed. And installation. Connect battery terminals and lower seat. 010 PICT-1040 Toro TimeCutter SW/SWX Service Manual. Remove the (3) screws (E) securing the LH fender to the unit frame (Fig.
Maneuver LH fender up and off frame. Note: The LH control lever must pass through the LH fender during removal and installation. 012 PICT-1041 Toro TimeCutter SW/SWX Service Manual.
Remove the (2) fuel tank retaining springs (H) by pulling them outward (Fig. 015 PICT-1041 Fig. 014 PICT-1042 4. The fuel tank is now loose and can be removed vertically from the frame. Toro TimeCutter SW/SWX Service Manual. Remove the washer and retaining clip, then remove the seat stop assembly (B). Remove the retaining clips and the seat pivot rod / seat stop rod (C).
Remove the seat assembly from the unit (Fig. 016 PICT-1043 Toro TimeCutter SW/SWX Service Manual.
Torque to Torque to 150-200 in- Upper Steering Shaft 175-225 in-lbs lbs (17-23 Nm) (20-26 Nm) Front Column Pivot Bracket Pedal Asm Release Apply Blue Loctite Torque to 150-200 in- lbs (17-23 Nm) CNZ0009a Toro TimeCutter SW/SWX Service Manual. CHASSIS FRONT SHROUD – ZERO TURN TRACTOR Steering Wheel Steering Column Rear Cover Front Shroud Spindle Housing CZN0003a Toro TimeCutter SW/SWX Service Manual. Remove the steering wheel cap. Disconnect the traction pedal from the pedal pivot mount. Remove traction pedal 4. Loosen the steering wheel lock nut.
Leave the nut on the shaft at least 2-3 threads. 3-10 Toro TimeCutter SW/SWX Service Manual. Remove the rear cover. Remove the T-30 Torx screws holding the shroud on. Fold the steering column all the way into the down position. Slide front shroud up and off the steering column. Toro TimeCutter SW/SWX Service Manual 3-11.
Place the steering Wheel onto the splined steering shaft. Install the rear cover. Note: Make sure the front caster wheels are in the straight position and the steering wheel is also straight. 3-12 Toro TimeCutter SW/SWX Service Manual. Install the steering wheel cap. Install the damper to the traction pedal.
Note: It must be placed in the correct position, torque to 5 ft-lbs. Toro TimeCutter SW/SWX Service Manual 3-13. Verify proper unit function. Remove the fasteners (C) securing the front fender support to the frame.
Remove the Pod / Fender support bracket from the chassis. 025 PICT-1060 3-14 Toro TimeCutter SW/SWX Service Manual. Inspect the PTO deck belt for proper 9. Remove deck lift assembly (E) from frame. Routing and tension.
Level the deck as shown in this service manual, see “Leveling the Mower Deck”, pages 6-22 - 6-35. 027) Toro TimeCutter SW/SWX Service Manual 3-15. CHASSIS Deck Lift Exploded View Fig. 027 PICT-1051 3-16 Toro TimeCutter SW/SWX Service Manual. Cycle the deck through the HOC range and verify proper function. Inspect the PTO deck belt for proper routing and tension. Level the deck as shown in this service manual.
See “Leveling the Mower Deck”, page 6-22 - 6-35. Toro TimeCutter SW/SWX Service Manual 3-17. CHASSIS Deck Lift Exploded View Fig. 030 PICT-1051 3-18 Toro TimeCutter SW/SWX Service Manual.
Switch, single pole Torque to 100 in- lbs (11.5 Nm) Switch bracket Switch orientation (top view) Torque to 100 in- lbs (11.5 Nm) Apply anti-seize Spring should be to this surface. Oriented as shown. CZN0004a Toro TimeCutter SW/SWX Service Manual 3-19. Return to Neutral Assembly Removal 1. Remove the two bolts holding the RTN assembly to the chassis.
Remove the assembly. Slide the unit to the side and remove the switch connectors from the switches. 3-20 Toro TimeCutter SW/SWX Service Manual.
(11.5-17 Nm). Ensure the switch arms can move freely and do not bind. Re-connect the switch connectors to the switches. Slide the assembly into position, then place the roller between the switch arms.
Toro TimeCutter SW/SWX Service Manual 3-21. Speed Control Assembly LH Cable Front RH Cable RH Cable Wide Chassis Models RH Cable Arm Apply anti-seize to bearing surfaces LH Cable LH Cable Arm RH Cable Narrow Chassis Models LH Cable Steering Cables 3-22 Toro TimeCutter SW/SWX Service Manual. Loosen the jam nut on the cable and lengthen or wheels are straight forward and insert the shorted the cable as needed. Steering arm spacer over the center nut. Refer to “Steering System - Alignment” Service Information Sheets for more detail. Toro TimeCutter SW/SWX Service Manual 3-23. Cable Removal 1.
Remove the E-clip and washer securing the cable to the cable arm. Slide the cable through the slit in the bracket to remove the cable from the bracket. 3-24 Toro TimeCutter SW/SWX Service Manual. Slide the cable out of the speed control assembly. Cable Replacement 5. Using a needle-nose pliers, pinch the cable locks together. Slide the new cable through the hole in the speed control assembly and lock the cable in place.
Toro TimeCutter SW/SWX Service Manual 3-25. When the cable arm is contacting the cable lever and the cable is taught, tighten the jam nut on the cable. 3-26 Toro TimeCutter SW/SWX Service Manual.
“cable removal.” assembly. Remove the rod end from the pivot lever assembly. Remove the bolt holding the speed control assembly to the frame.
The bolt is directly under the steering column. Toro TimeCutter SW/SWX Service Manual 3-27. (62-76 Nm). Assembly should line up. Place a 1/4 in.
Dowel in one of the alignment holes and into the chassis on the speed control assembly to keep it in position. 3-28 Toro TimeCutter SW/SWX Service Manual. Lift up the seat and insert a 1/4 in. Dowel pin through both alignment hoes on both sides of the hydro rod bell cranks (for more information refer to the “Steering System-Alignment” service information sheet). Dowel Pin Toro TimeCutter SW/SWX Service Manual 3-29. Torque to 150-200 in-lbs.
(17-23 Nm) Apply Blue Loctite, torque 45-55 ft- lbs. (62-76 Nm) Lower Steering Shaft Steering Rod Sector Gear Wheel Gear Torque to 67-83 ft-lbs. (92-115 Nm) Torque to 80-100 ft-lbs.
(9-11 Nm) Cross Rod 3-30 Toro TimeCutter SW/SWX Service Manual. Assembly Torque to 150-200 in- lbs. (17-23 Apply Blue Loctite Torque to 80-100 in- lbs. (9-11 Nm) Speed Control Asm. These shafts must rotate and slide freely These shafts must rotate and slide freely Toro TimeCutter SW/SWX Service Manual 3-31.
CHASSIS Steering System 3-32 Toro TimeCutter SW/SWX Service Manual. Note: For proper alignment, you will need three 1/4 in. Dowel pins and a steering arm spacer. This tool kit is available from Toro. “Order part number 132-0852 2. Align the mark on the sector gear with a tooth on the lower steering shaft as shown. If the pin does NOT fit, you will need to install a pin through the traction pedal and adjust the tie rod end on the pivot lever assembly.
See steps 3 and 5 in the “Speed Control Assembly” Service Instruction Sheets. 3-34 Toro TimeCutter SW/SWX Service Manual. (A) until the pin inserts freely and contacts the bell crank. Toro TimeCutter SW/SWX Service Manual 3-35. CHASSIS This page is left intentionally blank. Toro TimeCutter SW/SWX Service Manual.
Clutch stop nut/bolt - 30 ft-lbs. (40 Nm) - All TimeCutter SWX 50 inch units D.
Rubber isolator Narrow Frame - All TimeCutter SW 32 and 42 inch units - All TimeCutter SWX 42 inch units Toro TimeCutter SW/SWX Service Manual. ENGINE Engine Mounting - Toro LC1P92F Engine (Fig. 034 PICT-1080 A. Clutch stop B. Engine to chassis mounting bolts (4) - torque in a cross pattern, apply Loctite 242 - 33 ft-lbs. Muffler mounting bolts - 13.5 ft-lbs.
Heat shield mounting bolts - 5 ft-lbs. (7 Nm). ENGINE Engine Mounting - Toro Twin Cylinder A. Same note as Kohler A B. Same not as Kohler C Toro TimeCutter SW/SWX Service Manual. Kohler Twin Cylinder A.
Engine to Chassis bolts (4) - torque is a cross pattern. Apply Loctite 242-33 ft-lbs. Muffler Mounting bolts (4) - torque to 12.5-14 ft-lbs.
Heat Sheild Mounting bolts (2) - torque to 60 in-lbs. Toro TimeCutter SW/SWX Service Manual. 038 PICT-1084 17.
Connect battery cables and verify engine oil level. Workshop manual 4g15. The engine can now be lifted vertically from the frame. Safely start engine and verify proper operation.
Toro TimeCutter SW/SWX Service Manual. Narrow Frame Chassis Identification: - All TimeCutter SW 32 & 42 inch units - All TimeCutter SWX 42 inch units (Fig. 040) Bottom view A.
Clutch stop B. PTO clutch C. Engine mounting bolts (4) Fig. 040 PICT-1086 Toro TimeCutter SW/SWX Service Manual. All TimeCutter SWX 50 Inch Units Narrow Frame - All TimeCutter SW 32 and 42 Inch Units - All TimeCutter SWX 42 Inch Units Hydrostatic Drive Exploded Views Wide Frame (Fig. 042 PICT-1089 Fig.
041 PICT-1090 Toro Timecutter SW/SWX Service Manual. HYDROSTATIC DRIVE SYSTEM Hydrostatic Drive Belt Routing Bottom View (Fig. 043 PICT-1087 (Fig. 044 PICT-1088 Toro TimeCutter SW/SWX Service Manual.
Place a piece of tape on each rear wheel and on 4. Start the engine. Press the parking brake switch the consoles, aligning the pieces of tape.
To turn off the parking brake. Toro Timecutter SW/SWX Service Manual. Count the number of revolutions of the tire pera specified amount of time (example: 10 seconds). Record the number of revolutions. Repeat for opposite side. Toro TimeCutter SW/SWX Service Manual.
5 to 6 times. It may be necessary to repeat steps 1 and 2 until all air is completely purged from the transaxles. When the transaxles move forward at normal speed, purging is complete. Toro Timecutter SW/SWX Service Manual. Remove the drive belt tensioner spring (Fig. 053 PICT-1091 Drive Belt Routing - bottom view (Fig. 055 PICT-1092 A.
Idler pulley B. Tensioner spring Fig. 054 PICT-1093 Toro TimeCutter SW/SWX Service Manual. Install the PTO belt around the PTO clutch. Verify proper PTO belt routing and install the PTO belt tensioner spring. See “PTO Belt Replacement Fig. 059 PICT-1096 and Belt Routing” on page 6-6.
Safely lower unit and verify proper operation. Toro Timecutter SW/SWX Service Manual. 061 PICT-1101 All TimeCutter SW 32 & 42 inch and SWX 42 inch models – Remove the nut (B), spring and washer. Remove the brake rod from the unit (Fig.
062 PICT-1102 Toro TimeCutter SW/SWX Service Manual. (SWX only) Narrow Frame – Remove the (4) mounting fasteners (Fig.
064 PICT-1104 Fig. 066 PICT-1095 12. Safely support hydro assembly in current position using a hydraulic floor jack. Toro Timecutter SW/SWX Service Manual. Remove the (1) rear hydro mounting fastener (Fig. Remove the (2) front hydro mounting fasteners. Wide Frame (Fig.
070 PICT-1099 Fig. 068 PICT-1106 16. Lower the hydro assembly and remove it from the frame. 5-10 Toro TimeCutter SW/SWX Service Manual.
Position the hydro assembly up into the unit frame (23 Nm) (Fig. 073) and align mounting points. Loosely install all the hydro mounting fasteners and center support fasteners. Do not fully tighten at this time. 073 PICT-1099 Toro Timecutter SW/SWX Service Manual 5-11.
5th - Torque the two fasteners (I) to specification – 2nd - Torque the (4) fasteners (K) to specification – 30 ft-lbs. (40 Nm) (Fig. 075) 50 ft-lbs.
(69 Nm) (Fig. 075 PICT-1108 Fig. 077 PICT-1109 5-12 Toro TimeCutter SW/SWX Service Manual. If equipped, connect the hydro reservoir hoses at the hydro fitting (MX shown) (Fig.
4th - Torque fasteners (M) to specification – 17 ft-lbs. (23 Nm) (Fig. 081 PICT-1104 Fig. 079 PICT-1099 Toro Timecutter SW/SWX Service Manual 5-13.
– Install the brake rod washer, spring and nut and torque nut to specification - 30 in-lbs. Hold the rod securely while tightening nut (Fig. 083 PICT-1091 Fig. 085 PICT-1102 5-14 Toro TimeCutter SW/SWX Service Manual. FULL COLD mark. Perform the purging procedure as shown in this chapter. Perform the neutral and tracking adjustment procedures as shown in this chapter.
Verify proper oil level and function. 087 PICT-1096 Toro Timecutter SW/SWX Service Manual 5-15. HYDROSTATIC DRIVE SYSTEM THIS PAGE INTENTIONALLY LEFT BLANK. 5-16 Toro TimeCutter SW/SWX Service Manual. A Blade bolt - 55 ft-lbs (76 Nm) D 30 ft-lbs (40 Nm) B Washer - concave side towards blade E Spindle housing-to-deck bolts (8) - 17 ft-lbs (23 Nm) C Pulley nut - 55 ft-lbs (76 Nm) Toro Timecutter SS/MX/ZS Service Manual. A Blade bolt - 55 ft-lbs (76 Nm) D 30 ft-lbs (40 Nm) B Washer - concave side towards blade E Spindle housing-to-deck bolts (8) - 17 ft-lbs (23 Nm) C Pulley nut - 55 ft-lbs (76 Nm) Toro TimeCutter SS/MX/ZS Service Manual.
A Blade bolt - 55 ft-lbs (76 Nm) D 30 ft-lbs (40 Nm) B Washer - concave side towards blade E Spindle housing-to-deck bolts (8) - 17 ft-lbs (23 Nm) C Pulley nut - 55 ft-lbs (76 Nm) Toro Timecutter SS/MX/ZS Service Manual. A Blade bolt - 55 ft-lbs (76 Nm) D 30 ft-lbs (40 Nm) B Washer - concave side towards blade E Spindle housing-to-deck bolts (12)-17 ft-lbs (23 Nm) C Pulley nut - 55 ft-lbs (76 Nm) Toro TimeCutter SS/MX/ZS Service Manual. A Blade bolt - 55 ft-lbs (76 Nm) D 30 ft-lbs (40 Nm) B Washer - concave side towards blade E Spindle housing-to-deck bolts (12)-17 ft-lbs (23 Nm) C Pulley nut - 55 ft-lbs (76 Nm) Toro Timecutter SS/MX/ZS Service Manual. PICT-1061b A Idler pulley D Spring B Deck belt E Engine pulley A Idler pulley D Spring C Spindle pulley F Spring tool B Deck belt E Engine pulley C Spindle pulley F Spring tool Toro TimeCutter SS/MX/ZS Service Manual. E Engine pulley Fig. 097 PICT-1064a B Deck belt F Spring tool C Spindle pulley G Deck handles A Idler pulley D Spring D Spring B Deck belt E Engine pulley C Spindle pulley F Spring tool Toro Timecutter SS/MX/ZS Service Manual.
4 If necessary, remove the belt covers 5 If necessary, loosen belt guide to allow belt past (32” only) 6 Using a spring tool, (Toro part no 92-5771), remove Fig. 098 PICT-1065 the idler spring from the deck hook to relieve idler pulley tension. Carefully lower the front of the deck to the ground Fig. 61 G005077 A Deck C Rear lift rod B Hanger brackets Fig. 101 PICT-1053a Fig.
60 G014635 A Front support rod C Retaining clip B Locking nut Toro Timecutter SS/MX/ZS Service Manual. 6 Slide the deck rearward to remove the deck belt from the engine pulley 7 Slide the deck out from underneath the unit Note: Retain all parts for future installation. 61 G005077 A Deck C Rear lift rod B Hanger brackets 6-10 Toro TimeCutter SS/MX/ZS Service Manual. (Fig 104) Fig. 60 G014635 A Front support rod C Retaining clip B Locking nut 7 Install the deck belt onto the engine pulley as outlined in this chapter Fig.
105 PICT-1053a Toro Timecutter SS/MX/ZS Service Manual 6-11. MOWER DECK Spindle Exploded Views (Fig 106 & Fig 107 & Fig 108) Fig. 106 PICT-1070 Fig.
107 PICT-1071 Fig. 108 PICT-1072 A Bearing C Spindle housing B Bearing spacer (s) 6-12 Toro TimeCutter SS/MX/ZS Service Manual. 5 Install spindle shaft (D) into spindle housing 6 Install spindle assembly to the deck as outlined in this chapter 7 If necessary, install the deck onto the frame Fig.
109 PICT-1073 Toro Timecutter SS/MX/ZS Service Manual 6-13. 7 Remove blade bolt (B) and washer (Fig 110) 8 Remove blade stiffener (C) if equipped (Fig 110) Note: Not all SS, MX and ZS models are equipped with blade stiffeners.
9 Remove blade Fig. 110 PICT-1066 6-14 Toro TimeCutter SS/MX/ZS Service Manual.
MOWER DECK Idler Arm/Deck Belt Tensioner Service Idler Arm/Tensioner Exploded Views 32 Inch Stamped Deck (Fig 111) Fig. 111 PICT-1074 A Washer C Spacer B Friction washer D 30 ft-lbs (40 Nm) (composite) Toro Timecutter SS/MX/ZS Service Manual 6-15. MOWER DECK 42 Inch Stamped Deck (Fig 112) Fig. 112 PICT-1075 A Washer C Spacer B Friction washer D 30 ft-lbs (40 Nm) (composite) 6-16 Toro TimeCutter SS/MX/ZS Service Manual. MOWER DECK 42 Inch Fabricated Deck (Fig 113) Fig. 113 PICT-1076 A Washer D Spacer B Washer (thick) E 30 ft-lbs (40 Nm) C Friction washer (composite) Toro Timecutter SS/MX/ZS Service Manual 6-17. MOWER DECK 50 Inch Stamped Deck (Fig 114) Fig.
114 PICT-1077 A Washer C Spacer B Friction washer D 30 ft-lbs (40 Nm) (composite) 6-18 Toro TimeCutter SS/MX/ZS Service Manual. MOWER DECK 50 Inch Fabricated Deck (Fig 115) Fig.
115 PICT-1078 A Washer D Spacer B Washer (thick) E 30 ft-lbs (40 Nm) C Friction washer (composite) Toro Timecutter SS/MX/ZS Service Manual 6-19. 6 Remove the fastener that secures idler pulley to the idler bracket Inspect pulley bearing and replace if necessary Note: The 32 inch deck idler arm pulley fastener also secures the belt guide. See exploded view for proper installation alignment. 6-20 Toro TimeCutter SS/MX/ZS Service Manual.
39 G009679 A Deck C Blade B Spindle housing Fig. 41 G009681 A Blade, side previously measured B Measurement position used previously C Opposing side of blade being moved into measure- ment position Toro Timecutter SS/MX/ZS Service Manual 6-21.
Note: If a bent blade is replaced with a new one and the dimension obtained continues to exceed 1/8” (3mm), the blade spindle shaft could be bent. B If the variance is within constraints, move to the next blade Repeat this procedure on each blade 6-22 Toro TimeCutter SS/MX/ZS Service Manual. 6 Support the weight of mower deck by placing wood blocks under the edges of the deck Note: Avoid placing the supports under any anti- scalp rollers if present on the deck. Toro Timecutter SS/MX/ZS Service Manual 6-23. (Fig 122) Tighten the D Adjustment notches side locking nut on the hanger bracket 11 Continue leveling the deck by checking the front-to- rear blade slope; refer to “Adjusting the Front-to- Rear Blade Slope” in this chapter 6-24 Toro TimeCutter SS/MX/ZS Service Manual. 9 When the front-to-rear blade slope is correct, check the side-to-side level of the mower again Refer Fig. 52 G014631 to Leveling the Mower from Side-to-Side in this A Blade front-to-rear chapter B.
Measure from the tip of the blade to the flat surface here Toro Timecutter SS/MX/ZS Service Manual 6-25. 3 Set the height-of-cut lever to middle position Fig.
52 G005278 Mower decks with (3) blades A Blades side-to-side D Measure from blade tip B Outside cutting edges to level surface C Sail area of blade 6-26 Toro TimeCutter SS/MX/ZS Service Manual. C Side locking nut B Rear locking nut slotted position D Adjustment notches Fig. 49 G015323 A Hanger bracket C Fixed position B Slotted adjustment D Side locking nut position E Side carriage bolt Toro Timecutter SS/MX/ZS Service Manual 6-27.
C Side locking nut B Rear locking nut slotted position D Adjustment notches 11 Continue leveling the deck by checking the front- to-rear blade slope; refer to “Adjusting the Front-to- Rear Blade Slope” in this chapter 6-28 Toro TimeCutter SS/MX/ZS Service Manual. (Fig 132 and Fig 133) If the front blade tip is not 1/16-5/16” (16-79mm) lower than the rear blade tip, adjust the front locknut Toro Timecutter SS/MX/ZS Service Manual 6-29. 1/16-5/16” (16-79mm) lower than the rear blade tip (Fig 132 and Fig 133) 9 When the front-to-rear blade slope is correct check the side-to-side level of the deck again Refer to “Side-to-Side Leveling” in this chapter 6-30 Toro TimeCutter SS/MX/ZS Service Manual. (Fig 136) Tighten the rear locking nut on the hanger bracket 9 Continue leveling the deck by checking the front- to-rear blade slope; refer to “Adjusting the Front-to- Rear Blade Slope” in this chapter Toro Timecutter SS/MX/ZS Service Manual 6-31.
A Blades front-to-rear (Fig 137) B Measure from blade tip to level surface 9 When the front-to-rear blade slope is correct, check the side-to-side level of the deck again Refer to “Side-to-Side Leveling” in this chapter 6-32 Toro TimeCutter SS/MX/ZS Service Manual. 3 Check the air pressure of all four tires If needed, adjust to the recommended inflation. 4 Set the height-of-cut lever to the 3” (76mm) position Toro Timecutter SS/MX/ZS Service Manual 6-33.
“Adjusting the Front-to- surface (Fig 141) If the front blade tip is not 1/16- Rear Blade Slope” in this chapter 5/16” (16-79mm) lower than the rear blade tip, adjust the front locknut 6-34 Toro TimeCutter SS/MX/ZS Service Manual. 1/16-5/16” (16-79mm) lower than the rear blade tip (Fig 141) 9 When the front-to-rear blade slope is correct check the side-to-side level of the deck again; refer to Side- to-Side Leveling in this chapter Toro Timecutter SS/MX/ZS Service Manual 6-35. MOWER DECK THIS PAGE INTENTIONALLY LEFT BLANK. 6-36 Toro TimeCutter SS/MX/ZS Service Manual.
Verify there is NO continuity between terminals not listed for the position. Key Switch Continuity Table No continuity between any terminals Continuity – B R I A only START Continuity – B R I S only Toro TimeCutter SW/SWX Service Manual. PTO Switch OFF - Switch Pushed Down The PTO Switch will not supply battery voltage to the PTO clutch. The PTO Switch will provide battery voltage to the Brake Actuator Module (pin 8) (Fig. 145 PICT-1004 Fig. 146 PICT-1013 Toro TimeCutter SW/SWX Service Manual.
Pin 1 and 7 should have continuity (closed - circled below) - Pin 2 and 5 should not have continuity (open) (Fig. 149 PICT-1006 Fig. 150 PICT-1007 Note: Switch pins 3, 4, 8 and 9 are not used. Toro TimeCutter SW/SWX Service Manual. When the seat is vacated, the switch should be OPEN and there should be NO continuity between the two switch terminals.
When the seat is occupied, the switch CLOSES and there should be continuity between the two switch terminals. Toro TimeCutter SW/SWX Service Manual. Check for binding linkage - Check for bent brake rods - Check for debris - Inspect brake rods pivot point for burs - see Service Bulletin CNZ #31 - Weak internal motor in the Brake Actuator Module Toro TimeCutter SW/SWX Service Manual.
Remove the brake module cover screws. Underneath the mower, remove the hair pin and washer from the module on both sides. Remove brake rods. Slide the cover back on the harness. Toro TimeCutter SW/SWX Service Manual. Remove cover from the module. Remove the module from the chassis.
Remove the mounting bracket from the module. Toro TimeCutter SW/SWX Service Manual. Install the mounting bracket onto the module. Insert the brake module into the chassis. Slide the cover onto the module.
Connect the wiring harness to the module. Install the screws into the cover.
Toro TimeCutter SW/SWX Service Manual. ELECTRICAL BRAKE MODULE 6.
Install the mounting bolts. Connect the negative (-) batter cable to the battery. Test brake module. Underneath the mower, install the brake rods, washers, and hair pin. Toro TimeCutter SW/SWX Service Manual. “normally open” position.
The solenoid closes and opens the switch very quickly. This minimizes the “arcing” that can damage other types of switches.
The ignition switch is protected because only a small amount of current is needed to activate the coil. 7-10 Toro TimeCutter SW/SWX Service Manual. The PTO switch is OFF supplying battery voltage to the module (pin 8). An operator is in the seat and the seat switch is closed supplying battery voltage to the module (pin 7) (Fig. 167) Toro TimeCutter SW/SWX Service Manual 7-11.
See the PTO Clutch Electrical Specifications chart. Ohms Amp Draw Continuity Clutch Specification Specification to Ground 2.84 + 10% 4.23A + 10% OPEN 3.0 + 10% 3.97A + 10% OPEN 7-12 Toro TimeCutter SW/SWX Service Manual. 171 clutch current msmtv2 PTO Clutch Electrical Specifications Ohms Amp Draw Continuity Clutch Specification Specification to Ground 2.84 + 10% 4.23A + 10% OPEN 3.0 + 10% 3.97A + 10% OPEN Fig.
170 PICT-1031b Toro TimeCutter SW/SWX Service Manual 7-13. An operator is in the seat and the seat switch is closed supplying battery voltage to the module (pin 7). Note: The engine will not crank over to start when the PTO switch is ON (Fig. 7-14 Toro TimeCutter SW/SWX Service Manual. ELECTRICAL PTO Circuit Schematic Fig. 172 PICT-1024 Toro TimeCutter SW/SWX Service Manual 7-15.
Toro Timecutter Ss4235 Parts Manual
Torque PTO clutch mounting bolt to 55 ft-lbs. Install the PTO belt and connect the harness connection to the PTO clutch. 173 PICT-1027 8.
Safely verify PTO function. 173) 7-16 Toro TimeCutter SW/SWX Service Manual. The hour meter is located in front of the engine on the chassis cross member (Fig. Testing With the key ON and seat switch CLOSED, verify battery voltage and ground are present at the hour meter (Fig. 174 PICT-1025 Fig.
Toro Timecutter Ss4235 Parts Manual
175 PICT-1026 Toro TimeCutter SW/SWX Service Manual 7-17. The fuses used in this application can also be visually inspected. A failed fuse can be identified by the broken/melted element inside the fuse cover or a damaged spade (Fig. 176 PICT-1032 Fig.
177 IMG-1214a Fig. 178 PICT-1033 7-18 Toro TimeCutter SW/SWX Service Manual. ELECTRICAL Toro TimeCutter SW/SWX Service Manual 7-19.
Toro Timecutter Ss4235 Manual
ELECTRICAL 7-20 Toro TimeCutter SW/SWX Service Manual. ELECTRICAL Toro TimeCutter SW/SWX Service Manual 7-21. ELECTRICAL 7-22 Toro TimeCutter SW/SWX Service Manual. ELECTRICAL THIS PAGE INTENTIONALLY LEFT BLANK. Toro TimeCutter SW/SWX Service Manual 7-23. R e s i d e n t i a l P r o d u c t s F o r m N u mb e r: 4 9 2 - 9 3 5 0 D a t e I s s u e d: J u n e 2 0 1 5.
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